Application guides
Factory Equipment Condition Monitoring
SunGene packages practical condition signals for factories that need early warnings without replacing their full automation system.
Hardware in this guide
Representative product-family images. The exact model, interfaces and enclosure are confirmed in the written quotation.
Typical Use Cases
- Motor and fan vibration checks
- Control cabinet temperature alarms
- Remote compressor or pump status
- Legacy equipment retrofit monitoring
Measured Parameters
- Vibration trend and alarm threshold
- Temperature and humidity
- Digital fault or run status
- RS485 meter or controller data
Recommended Hardware Bundle
- Vibration or temperature sensor
- Remote IO module
- RS485 data acquisition gateway
- 4G or Ethernet uplink gateway
Machine monitoring context
Representative site context. Sensors, interfaces, enclosure, power and mounting are confirmed against the actual project before quotation.
Typical Hardware Architecture
Final system design, software integration, PLC/SCADA programming and site installation are handled by the customer or their system integrator.
Customer system
Customer's SCADA / Cloud / PLC System
Integration Path
- Modbus RTU from meters and IO
- MQTT alarm payload to customer cloud
- Modbus TCP handoff to SCADA
- Dashboard-ready data mapping by project
What SunGene Prepares
- A neutral SunGene hardware bundle for factory equipment condition monitoring
- Protocol and data-path notes for sample evaluation
- Packaging and documentation scope review when needed
- Quotation split by sample, pilot and volume assumptions
What the Customer Provides
- Machine type and alarm points
- Sensor mounting plan
- Existing PLC or meter protocol
- Alarm escalation workflow
Hardware reference
Representative product-family images. Exact model, interfaces and enclosure are confirmed in the written quote.
Related Pages
Related selection guides
FAQ
What does SunGene need to quote Factory Equipment Condition Monitoring?
Please share machine type and alarm points, sensor mounting plan, existing plc or meter protocol, alarm escalation workflow. With those inputs we can narrow the sensor, gateway, power and integration scope.
Can this connect to our existing platform?
Most projects use one of these paths: Modbus RTU from meters and IO; MQTT alarm payload to customer cloud; Modbus TCP handoff to SCADA. The final payload and protocol are confirmed before sample shipment.
Is SunGene a SaaS platform provider?
SunGene supplies monitoring hardware and documented data-handoff interfaces. Dashboard hosting, API development, alarm workflows and platform operation remain with the customer or its named software and integration provider.
Which technologies are normally considered?
The typical shortlist includes Vibration, Temperature, RS485, Modbus RTU, 4G LTE. Exact certification, frequency band and network support are checked against the selected hardware and target country.